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Network Studies Matter: Future-Proof Your Supply Chain
Why Network Studies Matter
In the world of logistics and supply chain management, optimizing a network’s efficiency is crucial for staying competitive, reducing costs, and meeting ever-growing customer demands. On the latest episode of It’s The End of The Week, Tommy Colangelo and Jennifer Hall discussed the critical role of network studies in shaping successful supply chains.
What Is a Network Study?
At its core, a network study examines the infrastructure that supports an organization’s supply chain. This can include warehouses, transportation networks, retailers, vendors, and even the technology that ties everything together. The goal of a network study is to assess the current supply chain setup, identify inefficiencies, and recommend optimizations to better serve customers at lower costs.
Tommy elaborated on the role of technology in transforming supply chains, noting that as businesses grow, they may face growing pains in their existing infrastructure. For many businesses, this process occurs during organic growth or after a significant disruption, such as mergers, acquisitions, or even global events like the COVID-19 pandemic.
“Reviewing [the study] to see what kind of optimizations you can do to reduce cost and potentially best serve your customers, is good practice,” Tommy says.
Why Should You Care About Network Studies?
Businesses should perform network studies for several reasons, such as reducing operational costs, improving customer service, and staying competitive in the market. Major disruptions, like mergers and acquisitions, often serve as a trigger for a network evaluation. When two companies merge, for example, they must decide whether to integrate their networks or keep them distinct. Similarly, the rise of e-commerce during the pandemic put pressure on organizations to rethink their networks in terms of service levels and proximity to customers.
One of the most significant changes businesses faced during COVID-19 was the shift toward e-commerce, which introduced new demands on supply chains. Businesses that once focused on traditional brick-and-mortar retail found themselves needing to deliver products quickly to customers. This shift often involved reevaluating warehouse locations and transportation strategies, ultimately leading to faster, more localized distribution models.
Sound Bite:
“I believe that as an organization, you set up and then you operate for a while with your current setup and maybe you’re not aware of it, but you’ll essentially start having growing pains from your existing infrastructure. You can review it to see what kind of optimizations you can do to reduce cost and potentially best serve your customers,” Tommy says.
The Role of Service Levels in Network Studies
One of the most important factors in any network study is the evaluation of service levels. Service-level agreements (SLAs) define a company’s ability to meet customer demands within a specific timeframe, such as a 95% delivery rate within a week. Achieving a higher service level often means investing in closer proximity to customers or optimizing transportation to reduce delivery times.
However, Tommy pointed out that increasing service levels typically comes with higher costs. For instance, positioning inventory closer to customers increases warehousing and inventory carrying costs. On the other hand, express shipping to maintain a high service level raises transportation costs. The key challenge is to weigh these additional costs against the benefits of providing faster service.
Network Strategies: Balancing Long-Term and Short-Term Goals
When it comes to network strategy, businesses must consider both long-term infrastructure investments and short-term tactical moves. A long-term strategy may involve building new facilities, signing long-term leases, or making large-scale investments in transportation networks. However, these decisions are often made based on a five-to-ten-year horizon.
For more immediate needs, companies can optimize their existing network through tactical moves. These can include adjusting inventory levels, changing suppliers, or implementing shorter-term solutions to improve efficiency. Tommy highlighted the importance of taking a phased approach when implementing network changes, starting with high-priority adjustments that deliver the most immediate value.
The Rise of Digital Twins and Control Towers
As businesses focus on both long-term strategy and short-term optimization, new tools like digital twins and control towers are becoming increasingly important. Digital twins provide a highly detailed virtual model of a business’s infrastructure, enabling businesses to simulate changes and predict their effects. Control towers, on the other hand, consolidate data from various sources—such as transportation systems, warehouses, and ERP platforms—into a single view, allowing businesses to optimize their supply chain operations more effectively.
These technologies are valuable for making “what-if” scenarios, helping companies prepare for unexpected disruptions, such as the loss of a facility due to a natural disaster. These tools allow organizations to quickly adjust and minimize disruptions, ensuring that customer needs are still met despite unforeseen challenges.
The Role of AI in Network Optimization
With the rise of digital twins and control towers, AI is playing an increasingly vital role in enhancing network studies. AI can help clean historical data, making it more reliable for decision-making. Additionally, AI-powered predictive models can anticipate external factors, such as climate events or regional market changes, allowing businesses to proactively adjust their strategies.
Tommy and Jennifer are optimistic about the future of AI in network optimization, recognizing its ability to provide deeper insights and empower businesses to make better-informed decisions. As the technology evolves, AI will continue to provide valuable support in both the strategic and tactical aspects of supply chain management.
The Bottom Line
Network studies are a critical component of modern supply chain management, helping businesses optimize their infrastructure to meet customer demands while minimizing costs. As businesses face ongoing challenges—from mergers and acquisitions to e-commerce expansion—network studies offer a strategic approach to managing change. By evaluating factors like service levels, costs, and proximity to customers, companies can make informed decisions about how to evolve their networks. With the advent of technologies like digital twins, control towers, and AI, businesses now have the tools to optimize their networks at both the macro and micro levels, ensuring they stay competitive in a rapidly changing world.
For organizations looking to future-proof their supply chains, network studies and the adoption of cutting-edge technologies are essential steps in navigating the complexities of modern logistics.
Read more network study content from Jennifer here:
Distribution Network Strategy: Choosing the Right Model | LIDD
Control Towers: & Tactical Decision-Making in Supply Chain
Keywords: network study, supply chain, distribution, ai, control towers, network strategy, network optimization, operational efficiency, customer service
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